Modular Ceramsite Sandwich Blocks

Ceramsite concrete body + XPS insulation core — higher strength variant

Modular Ceramsite Sandwich Blocks

Technical Specifications

StandardGB/T 29060-2012 Composite Insulation Bricks & Blocks; paired with GB/T 36534-2018 ceramsite blocks
StructureCeramsite concrete outer body + flame-retardant XPS insulation core — modular sandwich
Compressive strengthMU5.0 — ceramsite body delivers higher impact & abrasion resistance than plain foam concrete
Bond strength≥156 kPa
Bulk density700 kg/m³
Heat transfer coefficient K0.35 W/(m²·K)
Fire ratingA1 non-combustible
Standard block size600×240×240 mm (L×W×H); other sizes by agreement (width 100–300, height 200–300)
Dimensional toleranceL: ±3 mm; W: ±2 mm; H: ±2 mm
DurabilityCeramsite outer layer — better surface hardiness, nail-holding, wear resistance for commercial & high-traffic walls
Service lifeIntegrated structure + insulation — same service life as the building
ApplicationCommercial walls, prefab buildings, facades, hospitals & schools; where a tougher outer shell is required
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Core performance parameters

ParameterValue
Compressive strengthMU5.0
Bond (connection) strength≥156 kPa
Bulk (apparent) density700 kg/m³
Heat transfer coefficient K0.35 W/(m²·K)
Fire ratingA1 (non-combustible)
Outer bodyCeramsite (expanded clay) aggregate concrete

Factory & Production

Why Composite Self-insulating Blocks Win

Same structural wall with insulation built in — compare against ALC panels, clay bricks and AAC blocks.

PropertyALC PanelClay / Shale BrickAAC BlockComposite Self-insulating Block
Compressive strength (MPa)51055
Water resistance (wet season)Damp returnsDamp returnsDamp returnsExcellent — no damp return
Thermal insulationAveragePoorAverageMeets national 75%+ energy-saving standard
WaterproofingPores partly connected, fairConnected pores, not waterproofPores partly connected, fairIndependent cement-layer pores; waterproof, insulation layer even more waterproof
WeightLightHeavyLightLight
Fixing nails / boltsPoor nail & bolt holdNails & bolts usablePoor nail & bolt holdNails & expansion bolts usable
Long-term maintenanceInsulation life ≤20 yrs, high maintenance costSame as leftSame as leftSame life as the building; short schedule, eco-friendly, comfortable, durable finish
Rendering / plasteringNeeds bonding agent, high water absorption, delaminatesGoodNeeds bonding agent, high water absorption, delaminatesCement-based, same material as mortar; no bonding agent needed, strong bond
Construction timeWaterproof + insulation layer, long scheduleSame as leftSame as leftNo separate waterproof/insulation work, short schedule

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