Foam Concrete Sandwich Insulation Blocks

Foam concrete body with flame-retardant XPS insulation core (GB/T 29060-2012)

Foam Concrete Sandwich Insulation BlocksCross-section of composite self-insulating block: foam concrete body with XPS insulation core

Technical Specifications

StandardGB/T 29060-2012 Composite Insulation Bricks & Blocks; JC/T 2556-2019 Self-insulating Foam Concrete Blocks
StructureFoam concrete outer body + flame-retardant XPS (extruded polystyrene) insulation core — sandwich
Compressive strengthMU5.0 (load-bearing partition walls)
Bond strength≥156 kPa (cement mortar bond)
Bulk density700 kg/m³
Heat transfer coefficient K0.35 W/(m²·K) — meets national 75% energy-saving standard
Fire resistanceA1 non-combustible; inorganic foam concrete body + flame-retardant XPS core
Closed pore structure~90% closed pores — low water absorption, moisture-proof, anti-leakage
Service lifeSame as the building (integrated structure + insulation; no external insulation layer to peel off)
Construction speed~30% faster than traditional wall + external insulation; masonry same as ordinary blocks
Surface finishingCement-based body bonds directly with mortar — no interface agent needed
FixingNails and expansion bolts hold well (unlike pure AAC)
ApplicationResidential & affordable housing, passive houses, prefab frame infill walls; schools, hospitals, industrial parks; severe-cold / hot-summer cold-winter zones
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Core performance parameters

ParameterValue
Compressive strengthMU5.0
Bond (connection) strength≥156 kPa
Bulk (apparent) density700 kg/m³
Heat transfer coefficient K0.35 W/(m²·K)
Fire ratingA1 (non-combustible)
Closed pores~90%

Factory & Production

Why Composite Self-insulating Blocks Win

Same structural wall with insulation built in — compare against ALC panels, clay bricks and AAC blocks.

PropertyALC PanelClay / Shale BrickAAC BlockComposite Self-insulating Block
Compressive strength (MPa)51055
Water resistance (wet season)Damp returnsDamp returnsDamp returnsExcellent — no damp return
Thermal insulationAveragePoorAverageMeets national 75%+ energy-saving standard
WaterproofingPores partly connected, fairConnected pores, not waterproofPores partly connected, fairIndependent cement-layer pores; waterproof, insulation layer even more waterproof
WeightLightHeavyLightLight
Fixing nails / boltsPoor nail & bolt holdNails & bolts usablePoor nail & bolt holdNails & expansion bolts usable
Long-term maintenanceInsulation life ≤20 yrs, high maintenance costSame as leftSame as leftSame life as the building; short schedule, eco-friendly, comfortable, durable finish
Rendering / plasteringNeeds bonding agent, high water absorption, delaminatesGoodNeeds bonding agent, high water absorption, delaminatesCement-based, same material as mortar; no bonding agent needed, strong bond
Construction timeWaterproof + insulation layer, long scheduleSame as leftSame as leftNo separate waterproof/insulation work, short schedule

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